Operation manual for industrial plasma systems
The operation manual for industrial plasma systems
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![]() | The The plasma system is designed as a single monoblock with equipment for operation of plasma torches, with arc starting devices (oscillators), superheaters, and industrial steam plasma torches connected to it. |
The process steam plasma torches within the |
Process plasma torches with capacity of 30 to 350 kW are manufactured in series, and with capacity over 350 kW, under the client’s order. An industrial plasma system is supplied complete with 1 to 10 primary plasma torches and up to 10 backup plasma torches. The bulk temperature of the heated steam (the plasma flame zone) is over 5000 °С. |
The composition of the water-steam plasma: The water-steam plasma consists mainly of hydrogen and oxygen, both of these components are active agents in oxidation-reduction reactions.
Gasification in steam atmosphere provides the way for complete conversion of carbon and hydrogen in the gasified substance into synthesis gas The quality of synthesis gas obtained by plasma gasification is as good as the quality of synthesis gas obtained by steam reforming of natural gas. You can learn more about all the advantages of water-steam plasma and steam plasma torches in the corresponding article on our website. |
The maximum calorific capacity of synthesis gas obtained by plasma gasification is |
The The TPS plasma system can be manufactured not only with steam plasma torches but also with air plasma torches and plasma torches for different gas mixtures, depending on the customer’s needs and tasks. The plasma-forming medium can consist of one-, two- or multicomponent gases (argon, helium, nitrogen, air, mixture of argon and nitrogen with hydrogen, oxygen, hydrogen, methane, syngas, ammonia, water, etc). |
When manufacturing a plasma system, all the future operating conditions of the plasma torch and the plasma-chemical reactor are taken into consideration: the environmental conditions where the plasma torch and the plasma-chemical reactor will be operated, the type of its use by the consumer (gasification and disposal of waste, robotized systems, metal melting, surface modification, scientific-research purposes, etc). |
The
|
Plasma torches for automated and human-controlled robotic systems
|
Plasma heaters (melting plasma torches) of different applications
Intended for use in various plasma-chemical processes and plasma reactors: plasma gasification and remelting of various types of raw materials and waste, ignition and plasma illumination of furnace chambers in boilers, plasma ignition of carbon dust, etc. Read more ... |
Plasma torches for surface modification
Surfaces of various materials change their properties when exposed to plasma. As a result of surface treatment, the water affinity, the friction coefficient, the wear and tear, the molecular weight and the chemical composition of the surface layer will change. Introducing of carbon, nitrogen, or silicon into the plasma allows for cementing, cyaniding, and siliconizing of steels. Such treatment enhances the hardness, heat resistance, and wear resistance of the most loaded contact surfaces of tool and machine parts. Plasma surface etching processes can also be performed. Read more ... |
![]() | Metallurgical plasma torches
Intended for remelting refractory and ultra pure materials, recovery of pure materials, purifying, production of monocrystals and disperse materials. Read more ... |
Plasma generators intended for scientific-research purposes
They are used for the widest variety of research studies at high temperatures and stream velocities, particularly for studying thermophysical, aerodynamic and other scientific processes. The various spheres and technologies where plasma generators intended for scientific-research purposes are used, keep expanding. Read more ... |
Plasma torches within the TPS plasma system:
Notes: 1 - There is a scientific version of a plasma system with a single plasma torch with a power of 15 and 25 kW (available for order only to universities and scientific organizations), as well as a version of a plasma system with a single plasma torch with a power of 35, 50, 65 or 90 kW. All scientific plasma systems require an external cooling system and an external system for generating and supplying plasma-forming gas (with the exception of the version for the use of steam as a plasma-forming gas). 2 - The power supply sources and the other energy systems provide for automatic adaptation to any input voltage within the range of 380-450 V for three phases. 3 - Plasma torches with capacity of up to 2500 kW inclusively can be manufactured according to the customer’s individual TOR. 4 - The life cycle of consumable elements depends on the manufacturing technology and type of the electrode, the type of arc stabilization, the type of plasma-forming medium, and characteristics of the power supply source. 5 - The plasma torches are developed for a particular plasma forming gas (STEAM / AIR / NITROGEN / ARGON / OXYGEN / HYDROGEN / METHANE / SYNTHESIS-GAS, etc.) according to the characteristics in the customer’s TOR. 6 - All the characteristics of the plasma torches and the plasma system are manufactured in accordance with the customer’s TOR. 7 - The structural design of the plasma torch and the entire plasma system is defined by the Contractor after agreeing the overall and connection dimensions with the Customer. |
Notes: 1 - The control system is either independent for the entire plasma system, or fully integrated into the main console of the head unit. 2 - The type of arc stabilization depends on the plasma torch model and the required characteristics of the plasma system. |
Operation manual for industrial plasma systems
The operation manual for industrial plasma systems
Operation manual for scientific plasma systems
The operation manual for scientific plasma systems
EU CERTIFICATE OF COMPLIANCE
INDUSTRIAL PLASMA SYSTEM
(2014/35/EU) of 26.02.2014 Low Voltage Directive,
(2006/42/ЕС) of 17.05.2006 Machinery Safety Directive.
Validity: 31.05.2019 - 30.05.2024
EU DECLARATION OF CONFORMIТY
INDUSTRIAL PLASMA SYSTEM
(2014/35/EU) of 26.02.2014 Low Voltage Directive,
(2006/42/ЕС) of 17.05.2006 Machinery Safety Directive.
Validity: 31.05.2019 - 30.05.2024
EAC DECLARATION OF CONFORMIТY
INDUSTRIAL PLASMA SYSTEM
(TR TS 004/2011) Low Voltage Directive,
(TR TS 020/2011) Electromagnetic compatibility (EMC).
Validity: 23.04.2019 - 22.04.2024
Centralized, fully digital control of all the devices and processes in the The touchpad has a modern software with the capability of programming and customization to the individual customer requirements. Availability of remote upgrade and remote control greatly simplifies the management of Digital control of all the parameters of the The multi-language interface facilitates access for operators from different countries to the settings and control of the main processes and of each block of the plasma system separately. The software of the |
![]() |
The software includes the 3-level user interface:
The first two levels are implemented in the operator console by the means of a graphic screen, the third level is implemented by the means of a PC connection via LAN. |
![]() | The The plasma system is designed as a single monoblock with equipment for operation of plasma torches, with arc starting devices (oscillators), superheaters, and industrial steam plasma torches connected to it. |
The process steam plasma torches within the |
Process plasma torches with capacity of 30 to 350 kW are manufactured in series, and with capacity over 350 kW, under the client’s order. An industrial plasma system is supplied complete with 1 to 10 primary plasma torches and up to 10 backup plasma torches. The bulk temperature of the heated steam (the plasma flame zone) is over 5000 °С. |
The composition of the water-steam plasma: The water-steam plasma consists mainly of hydrogen and oxygen, both of these components are active agents in oxidation-reduction reactions.
Gasification in steam atmosphere provides the way for complete conversion of carbon and hydrogen in the gasified substance into synthesis gas The quality of synthesis gas obtained by plasma gasification is as good as the quality of synthesis gas obtained by steam reforming of natural gas. You can learn more about all the advantages of water-steam plasma and steam plasma torches in the corresponding article on our website. |
The maximum calorific capacity of synthesis gas obtained by plasma gasification is |
The The TPS plasma system can be manufactured not only with steam plasma torches but also with air plasma torches and plasma torches for different gas mixtures, depending on the customer’s needs and tasks. The plasma-forming medium can consist of one-, two- or multicomponent gases (argon, helium, nitrogen, air, mixture of argon and nitrogen with hydrogen, oxygen, hydrogen, methane, syngas, ammonia, water, etc). |
When manufacturing a plasma system, all the future operating conditions of the plasma torch and the plasma-chemical reactor are taken into consideration: the environmental conditions where the plasma torch and the plasma-chemical reactor will be operated, the type of its use by the consumer (gasification and disposal of waste, robotized systems, metal melting, surface modification, scientific-research purposes, etc). |
The
|
Plasma torches for automated and human-controlled robotic systems
|
Plasma heaters (melting plasma torches) of different applications
Intended for use in various plasma-chemical processes and plasma reactors: plasma gasification and remelting of various types of raw materials and waste, ignition and plasma illumination of furnace chambers in boilers, plasma ignition of carbon dust, etc. Read more ... |
Plasma torches for surface modification
Surfaces of various materials change their properties when exposed to plasma. As a result of surface treatment, the water affinity, the friction coefficient, the wear and tear, the molecular weight and the chemical composition of the surface layer will change. Introducing of carbon, nitrogen, or silicon into the plasma allows for cementing, cyaniding, and siliconizing of steels. Such treatment enhances the hardness, heat resistance, and wear resistance of the most loaded contact surfaces of tool and machine parts. Plasma surface etching processes can also be performed. Read more ... |
![]() | Metallurgical plasma torches
Intended for remelting refractory and ultra pure materials, recovery of pure materials, purifying, production of monocrystals and disperse materials. Read more ... |
Plasma generators intended for scientific-research purposes
They are used for the widest variety of research studies at high temperatures and stream velocities, particularly for studying thermophysical, aerodynamic and other scientific processes. The various spheres and technologies where plasma generators intended for scientific-research purposes are used, keep expanding. Read more ... |
Plasma torches within the TPS plasma system:
Notes: 1 - There is a scientific version of a plasma system with a single plasma torch with a power of 15 and 25 kW (available for order only to universities and scientific organizations), as well as a version of a plasma system with a single plasma torch with a power of 35, 50, 65 or 90 kW. All scientific plasma systems require an external cooling system and an external system for generating and supplying plasma-forming gas (with the exception of the version for the use of steam as a plasma-forming gas). 2 - The power supply sources and the other energy systems provide for automatic adaptation to any input voltage within the range of 380-450 V for three phases. 3 - Plasma torches with capacity of up to 2500 kW inclusively can be manufactured according to the customer’s individual TOR. 4 - The life cycle of consumable elements depends on the manufacturing technology and type of the electrode, the type of arc stabilization, the type of plasma-forming medium, and characteristics of the power supply source. 5 - The plasma torches are developed for a particular plasma forming gas (STEAM / AIR / NITROGEN / ARGON / OXYGEN / HYDROGEN / METHANE / SYNTHESIS-GAS, etc.) according to the characteristics in the customer’s TOR. 6 - All the characteristics of the plasma torches and the plasma system are manufactured in accordance with the customer’s TOR. 7 - The structural design of the plasma torch and the entire plasma system is defined by the Contractor after agreeing the overall and connection dimensions with the Customer. |
Notes: 1 - The control system is either independent for the entire plasma system, or fully integrated into the main console of the head unit. 2 - The type of arc stabilization depends on the plasma torch model and the required characteristics of the plasma system. |
Centralized, fully digital control of all the devices and processes in the The touchpad has a modern software with the capability of programming and customization to the individual customer requirements. Availability of remote upgrade and remote control greatly simplifies the management of Digital control of all the parameters of the The multi-language interface facilitates access for operators from different countries to the settings and control of the main processes and of each block of the plasma system separately. The software of the |
![]() |
The software includes the 3-level user interface:
The first two levels are implemented in the operator console by the means of a graphic screen, the third level is implemented by the means of a PC connection via LAN. |
Operation manual for industrial plasma systems
The operation manual for industrial plasma systems
Operation manual for scientific plasma systems
The operation manual for scientific plasma systems
EU CERTIFICATE OF COMPLIANCE
INDUSTRIAL PLASMA SYSTEM
(2014/35/EU) of 26.02.2014 Low Voltage Directive,
(2006/42/ЕС) of 17.05.2006 Machinery Safety Directive.
Validity: 31.05.2019 - 30.05.2024
EU DECLARATION OF CONFORMIТY
INDUSTRIAL PLASMA SYSTEM
(2014/35/EU) of 26.02.2014 Low Voltage Directive,
(2006/42/ЕС) of 17.05.2006 Machinery Safety Directive.
Validity: 31.05.2019 - 30.05.2024
EAC DECLARATION OF CONFORMIТY
INDUSTRIAL PLASMA SYSTEM
(TR TS 004/2011) Low Voltage Directive,
(TR TS 020/2011) Electromagnetic compatibility (EMC).
Validity: 23.04.2019 - 22.04.2024
We use cookies to ensure that the website functions correctly. Some of the cookies are used to evaluate and improve the user experience. For further information please visit the Privacy Policy and Cookie Policy sections of the website.